Open Mixing Mill for General Purpose Rubber Sheet Production in Industrial Factories

Overview
Product Description
Specification
Functional Advantages
Core Applications
FAQ

Overview

Basic Info.

Model NO.	WX-401
Control Type	PLC
Automatic Grade	Automatic
Power Source	Mechanical
Type	Rubber Mixer
Product Name	Production Open Rubber Mixing Mill
Keywords	Rubber Mixing Mill
Roll Speed Ratio	1:1.27 (Customizable)
Roll Gap Adjustment	Manual/Electric, 0~15mm (Rubber-Free Condition)
Roller Material	Chilled Alloy Cast Iron (High Wear Resistance)
Product Type	Rubber Mixing Mill (Open Two-Roll Mill)
Roller Size	9/10/12/14/16/18/22/24/26 Inch
Power Requirements	11/15/18.5/30/45/55/90/160/245 Kw
Mixing Capacity	5-8/5-10/10-15/15-30/20-35/25-50/50-70/60-90 Kg
Appearance Size	1900×1100×1500/2200×1200×1500/2750×1235×1845 mm
Weight	1.5/2/3/5/8/12/20/26/32 T
Roller Surface Treatment	Surface Hardened Layer Depth: 10~15mm
Roller Surface Hardness	HS72~75 (Shore Hardness)
Roller Surface Roughness	Ra3.2
Temperature	Room Temperature
Transport Package	Standard Packaging or Customized
Specification	Standard Specifications or Customized
Trademark	WEIXIANG
Origin	Guangdong, China
Production Capacity	500000 Units/Year

Packaging & Delivery

Package Size190.00cm * 110.00cm * 150.00cm Package Gross Weight1500.000kg

Product Description

Product DescriptionPRODUCTION OPEN RUBBER MIXING MILLIntroducing our Premium Open Rubber Mixing Mill, designed for both efficiency and precision in rubber processing. This cutting-edge equipment is ideal for various industrial applications, thanks to its high-performance milling capabilities. With a focus on durability and user-friendliness, our mixing mill ensures an optimal blending of rubber compounds. Whether you are in tire production, rubber manufacturing, or any other sector where quality mixtures are crucial, this machine stands out for its reliability and effectiveness. Enhance your production line with our state-of-the-art mixing mill, a perfect balance of innovation and performance that meets the increasing demands of the market.Equipment Purpose:It is mainly used in rubber plasticizing, mixing, hot refining, sheeting, and other processes. The rubber is squeezed, sheared, and mixed through two rollers rotating in opposite directions to achieve the effect of plasticization and uniform mixing, thereby improving the quality of rubber products.Specification

Roller size	Power requirements (KW)	Mixing Capacity (KG)	Appearance size	Weight (Ton)
Roller size	Power requirements (KW)	Mixing Capacity (KG)	L/W/H	Weight (Ton)
9inch Φ230×520mm	11	5-8	1900×1100×1500mm	1.5t
10 inch Φ250×600mm	15	5-10	2200×1200×1500mm	2t
12 inch Φ300×800mm	18.5	10-15	2750×1235×1845mm	3t
14 inch Φ360×900mm	30	15-30	4000×1500×1760mm	5t
16 inch Φ400×1000mm	45	20-35	4500×1850×1760mm	8t
18 inch Φ450×1200mm	55	25-50	5200×1820×2050mm	12t
22 inch Φ550×1530mm	90	50-70	6500×2900×2050mm	20t
24 inch Φ610×1830mm	160	60-90	7000×2940×2000mm	26
26 inch Φ660×2130mm	245	70-120	8000×3450×2100mm	32t

Item	Details
Roller Material	Chilled Alloy Cast Iron
Roller Surface Treatment	Surface Hardened Layer Depth: 10~15mm
Roller Surface Hardness	HS72~75 (Shore Hardness)
Roller Surface Roughness	Ra3.2
Roller Gap Adjustment	Manual Adjustment: 0~15mm (No Rubber Material Loaded)
Roller Speed Ratio	1:1.27 (Customizable Speed Ratio Available)
Roller Speed	Front Roller Linear Speed: 23.22m/min; Rear Roller Rotational Speed: 16.43r/min
Temperature	Room Temperature
Temperature Control Method	External Circulating Water
Cooling Water Pressure	0.2-0.4MPa
Optional Configurations	* Frequency converter
	* Electric heating
	* Electric roll gap adjustment
	* Hydraulic rubber baffle
	* Automatic rubber turning device
	* Thin oil lubrication system

Functional AdvantagesThe core technology and main components are from Taiwan.
The overall bottom plate is easy to install.
The transmission mode is single-axis output to ensure high torque.
The imported bearings reduce friction to ensure power saving and low noise, and the thickness of the rubber is uniform, parallel, and controllable.The roller is made of alloy chilled cast iron, with a hard surface, wear resistance, and durability.
The roller cavity is finely processed to ensure that the roller body cools down quickly and evenly.
The machine is equipped with an overload protection device to protect the main parts from damage due to overload.The machine is equipped with an emergency brake. When an emergency occurs, press the emergency stop switch, and the machine will immediately reverse and brake, which is safe and reliable.
The transmission device adopts a hard-toothed horizontal reducer with a compact structure, large transmission force, low noise, and long service life.The machine adopts an integral base, which is easy to install.
The machine is divided into left and right transmissions. The user confirms it when ordering.
If there is no requirement, it will be supplied according to the right rotation.
This machine can be equipped with a rubber turning device. If it needs to be matched, the user should make a request when ordering.

Core Applications
RUBBER PLASTICIZING
Efficiently softens rubber for improved processability and blend uniformity.

MIXING AND HOT REFINING
Achieves thorough mixing of rubber compounds, essential for product consistency.

SHEETING PROCESSES
Delivers uniform sheet thickness, crucial for a wide range of rubber applications.

RUBBER TURNING DEVICE
An optional feature for enhanced operational flexibility, catering to various processing needs.

INDUSTRIAL RUBBER PRODUCTION
Ideal for manufacturers looking to optimize the quality and efficiency of rubber products.

FAQ
Q1: How to select the most suitable machinery?
A: Our engineering team will provide tailor-made solutions based on your technical parameters and equipment specifications, ensuring optimal performance for your production needs.Q2: What is the warranty period for your machines?
A: All equipment comes with a 1-year comprehensive warranty. Should any issues arise, contact us immediately – we guarantee prompt and effective technical support (response within 24 hours).Q3: What are the payment terms?
A: We require a 50% deposit upfront, with the remaining balance paid before shipment. Payment methods: T/T, L/C, or other negotiable options.

Products

Open Mixing Mill for General Purpose Rubber Sheet Production in Industrial Factories

Basic Info.

Packaging & Delivery

Product Description